Everything to Consider in Your Ready Meal Production Process

Ready meals have become increasingly popular in recent years due to the convenience they offer consumers. However, producing high-quality ready meals requires a comprehensive and well-planned production process. As a manufacturer, it is essential to understand the key factors that can impact the quality and success of your ready meal production process. In this blog post, we will discuss everything that you need to consider in your ready meal production process.

Raw Material Quality

The quality of the raw materials that you use in your ready meal production process will have a significant impact on the final product. It is essential to source high-quality ingredients that meet the necessary food safety and quality standards. You should also consider the availability of ingredients, as well as the cost and the environmental impact of sourcing them. Of course, with the current climate this is getting tougher each day and the forecast isn’t looking that positive either. Shortages in raw materials and challenges in this area need to be addressed early, it’s all down to business planning. Ensure you have experienced supply chain executives at the helm to navigate these challenging times.

Food Safety

Food safety is a critical aspect of the ready meal production process. It is essential to follow strict food safety protocols, such as implementing Hazard Analysis and Critical Control Points (HACCP) and Good Manufacturing Practices (GMP). You should also consider the temperature control of your production process and make sure that your facility is designed to minimize the risk of contamination. At Yamato, we have the technology to accurately inspect every single ready-mealto ensure that nothing that shouldn’t be packaged makes it way into your product. While all PR may be good PR, no one wants to be the company with the story about the ‘finger in the bag of carrots.’

Packaging

The packaging that you choose for your ready meals can have a significant impact on the quality and shelf life of your product. It is essential to choose packaging that is suitable for your product and that will protect it from damage and contamination. You should also consider the environmental impact of your packaging and look for options that are sustainable and easily recyclable. For more tips on how to scale your packaging process in your production line, you can read some more advice over on our blog.

Shelf Life

The shelf life of your ready meal is an important factor to consider in the production process. You should consider the ingredients that you use, the packaging that you choose, and the temperature control of your production process to ensure that your product has a long shelf life and retains its quality. You should also consider the storage conditions for your product, both at your facility and in retail stores.

Cost

The cost of producing ready meals is another important factor to consider. It is essential to balance the cost of production with the price that you can charge for your product. You should consider the cost of ingredients, packaging, labour, and any other expenses that are involved in the production process. You should also consider the cost of any upgrades or improvements that you may need to make to your production process to ensure that it is efficient and effective.

Marketing

Marketing is a key aspect of the ready meal production process, as it will help you reach your target audience and promote your product. You should consider the marketing strategies that you will use to promote your product, such as advertising, promotions, and public relations. You should also consider your brand image and make sure that your marketing efforts align with your brand values and goals. It can be as simple as a new slogan; you only have to look at the power of McDonald’s ‘I’m Lovin’ it’ to be convinced.

Consumer Trends

Finally, it is essential to stay up-to-date with consumer trends in the ready meal market. You should consider the latest trends in consumer preferences, such as the demand for healthy, plant-based, or organic options. You should also consider the impact of changing consumer habits, such as the increasing demand for home delivery services. By staying up-to-date with consumer trends, you ensure that your ready meal production process meets the needs and expectations of your target audience.

In conclusion, the ready meal production process is complex and involves a wide range of factors that can impact the quality and success of your product. By considering the quality of your raw materials, food safety, packaging, shelf life, cost, marketing, and consumer trends, you will ensure that your ready meal production process is efficient, effective, and meets the needs of your customers. If you have any questions about your production line, or if you would like to learn more about Yamato Scale’s services, please contact us today. We are here to help!